I’ve been an amateur radio operator since 2001 and a short wave listener for a number of years before that. I’ve always been intrigued by long distance communications on the HF bands and enjoy communicating with stations from around the globe. I also like operating vintage AM tube gear as well. There’s nothing like bringing an old boat anchor back to life and getting it on the air. I’ve restored a number of vintage radios over the years, but recently got the homebrewing bug.
For years I used a WRL Globe Scout 680 on the 20 and 40 meter AM windows. This Novice rig from the 50s works fine, but it does leave something to be desired in the modulation department. It uses Heising modulation, and is only able to do at best 80% modulation. I also noticed some nonlinearity in the RF envelope. This prompted me to take the plunge into home-brewing.
I purchased a copy of the ARRL 26th edition, 1949 “The radio amateur’s handbook” and started reading from page 1. Although I’m not a stranger to electronics per say, I had never built anything using vacuum tubes. I had to start with the basics of how vacuum tubes work. After getting a basic understanding of tube theory, I started experimenting with simple Class A1 triode amplifiers. After successfully getting a simple amplifier working I began experimenting with oscillators. It was at this point that I decided to go all out and try to build a plate modulated AM transmitter.
I’m not going to say that this project was easy because it wasn’t. I had no help from an Elmer so I had to work through all issues on my own which took time. In total, I spent about 2 months on this build. The result is a 40 and 80 meter 20 watt high level plate modulated AM transmitter. It uses a pair of 6L6GC tubes in Class AB1 push-pull generating between 15 and 20 watts of audio power, high level plate and screen modulating a 6146. I like to add screen in the description since you have to modulate both the plate and screen of a Pentode to reach 100% modulation. The speech amplifier is a 6AU6 providing 155 gain followed by a 12AU7 configured as a self-balancing phase-inverter. This stage drives the 6L6GC modulators. The oscillator is a 2E26 configured as an Electron-Coupled Colpitts crystal Oscillator, which is capacitance coupled to the modulated RF amplifier. I use a Pi tank circuit to couple the output signal to the antenna.
Nothing fancy, it’s a standard 1940s design. It does sound good on the air though! I have received excellent signal reports from every station I’ve talked to with this rig. I completed the build by adding a face plate and finishing it off using Hammered vintage pewter paint. Here is a photo of the rig. The microphone used is a D-104.
Here is an example of how the rig looks on the RF scope. It can easily modulate to 100% and then some if I’m not careful.
For those interested, here is the schematic. This started out as a blank sheet of paper and a goal. Build a transmitter from scratch that could be used to talk around the world with. I can say that I’m well on my way to the “around the world” part. I’ve already made contacts with stations across the United States and Canada. Now we just have to get more guys across the pond into vintage AM gear so that we can talk to them!
This project involves LETHAL power supply voltages. You must use great care when working with this circuit. Never forget that death is a permanent condition! Any homebrew project like this might involve troubleshooting a live circuit. If you don’t feel comfortable working with high voltages, then you should either forget about messing with tube-type equipment, or get friendly with a local ham who is experienced with this stuff and ask them to assist you and teach you what you need to know (this person is known as an “Elmer”, and every ham, new and old, should have at least one!). I recommend the latter. Never be afraid to ask for help! It’s much better to feel stupid for asking than to BE stupid and get yourself killed because you didn’t ask!
If you have any questions please leave a comment or drop me an email.